PLASTIC INJECTED PARTS MAKE INNOVATIVE PRODUCTS possible
ISO 13485:2016 certified and FDA registered
Plastic Injection Molding
PTI Engineered Plastics provides comprehensive custom injection molding solutions, encompassing prototype development, low-volume production, and scalable medium- to high-volume manufacturing and assembly. Our expertise in precision molding, advanced process control, and quality assurance ensures the reliable production of complex components tailored to meet the exacting requirements of diverse industries.
pLASTIC INJECTION MOLDING
State of the art manufacturing
PTI’s plastic injection molding facility was designed to encompass every aspect of plastic component and assembly manufacturing under one roof. PTI continues to invest in advanced plastic injection molding equipment, that includes:
- 55 horizontal presses, ranging from 35 to 300 tons.
- 5 vertical presses ranging from 35 to 150 tons.
- Automated robotic systems to maximize efficiency and repeatability, ensuring the highest quality parts.
- Closed loop systems for drying and protecting resins from contamination during the manufacturing process.
Just like you, we have high standards
pLASTIC INJECTION MOLDING
unwaivering standards
Our process engineers and technicians adhere to the International Standard of Mold Making, SPE, and SPI guidelines. We are ISO9001:2008 registered and practice scientific molding with certified capabilities to use RJG or equivalent technologies. All standards are correlated throughout our manufacturing and quality systems at PTI.
Take your part from From Mind to Manufacturing®
Over 40 years Experience
For over 40 years, PTI has been a single source injection molding contract manufacturer specializing in low to medium volume plastic injection molding for the Medical, Defense and Consumer
Product industries. We believe in investing in state-of-the-art technology as well as our team, our community and our environment to provide highly robust, yet flexible manufacturing services. From product design and development to prototype through production, PTI can deliver your project to your requirements. Our 160,000 ft2, ISO 13485:2016 facility features Class 8 cleanrooms, robotic automation and a wide array of value added, post-mold services including validation, packaging and assembly.
Full service plastic injection molding services
PART DESIGN
PTI Design is a full-service design and development studio delivering progressive and innovative design with state-of-the-art technology. Whether injecting creativity into a current project or spearheading an entirely new product, PTI Design can seamlessly provide the path from mind to manufacturing.
engineering
PTI’s design and advanced product development teams are experts at converting your innovative concepts to efficiently manufactured plastic products. With more than 30 years of design capability, we are able to support product requirements and help achieve design vision.
MOLD DESIGN
Our experienced designers know what questions to ask by providing design recommendations, viable alternatives and practical assistance to assure that the customer’s requested part design or model meets their specifications. Part design is never sacrificed to fit a simple one-size-fits-all mold build concept. Each customer has their own list of unique requirements, and it is the goal of PTI to continually meet or exceed those requirements in molding design.
MANUFACTURING
Our state-of-the-art facility offers the latest technology and processes available for the injection-molding industry. From centralized raw material handling systems to technologically advanced closed-loop injection-molding machines, our process engineers and molding technicians are experienced and well versed in all grades of thermoplastic resins.
SECONDARY OPERATIONS
In addition to our expertise in plastic injection molding, PTI is fluent in many assembly techniques and processes. With our extensive plastic joining experience, technical expertise and responsive service, PTI can successfully meet your secondary assembly challenges, including ultrasonic welding, pad printing, laser marking, spin welding, thermal insertion, and more.
ASSEMBLY
PACKAGING
PROTOTYPING
Prototype injection molding solution gives our customers a competitive edge in the market. Our innovative alternative to rapid prototyping and rapid injection molding delivers the benefits of a bridge tool.
ISO Class 8 Cleanroom
Cleanrooms are essential to any manufacturing process where contamination can affect the quality of a product. We adhere to strict protocols that meet the demands of industries requiring ISO 14644 Cleanroom specifications. Our cleanroom molding and cleanroom assembly operations exceed 10,000 square feet and are certified to ISO Class 8 standards, and follow good manufacturing practices (GMP). Press sizes run from 22 to 245 tons.
HIGH TEMPERATURE
The world of high-temperature resins is filled with options. Some of the commonly used plastic resins include PEEK (Victrex), PPA (Amodel), PAI (Torlon), PPS (Ryton, Fortron), PEI (Ultem) and a host of other engineered grades. At PTI, we work with an array of high-heat materials and can obtain these resins in a variety of colors.
INSERT MOLDING
PTI is well versed and experienced with many applications for insert molding. We commonly insert mold around threaded inserts, metal stems, studs, and cannulas. This process happens within both vertical and horizontal injection molding machines. Insert molding helps avoid secondary processing resulting in less work in process.
OVERMOLDING
PTI supports many programs that require overmolded parts or products. This is commonly a handle, knob or component needing a soft touch grip. The overmold material is commonly a TPE or other soft durometer material over a more rigid substrate. The injection overmolding process is done by employing two separate molds as a premold and an overmold. This process is typically used as a functional need but can also be aesthetic in nature.
VALIDATION
PTI’s advanced precision inspection and testing abilities address a spectrum of dimensional and functional product specifications and requirements. Our capabilities support comprehensive inspection actions ranging from receiving to final audit, as well as first article layouts, full AIAG PPAP and IQ, OQ, PQ Process Validation Submissions.
Made in the USA
Mold Design
Mold Design is a crucial step in the injection molding process. Once you’ve finalized your part in CAD software for fit and function, it must then be transformed into a design for molding to ensure the capture of all the specified details. In some cases, certain features of the part design may not be manufacturable via the injection molding process.
At PTI, we collaborate with you to achieve the best possible design for manufacturability. In fact, we have a FREE guide to help you with this.
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